Industrial Project Management Case Study: How FESS Delivered a Powerful New Production Facility in Poland

Industrial Project Management in Action: New Polish Production Facility Led by FESS

FESS Group successfully led an industrial factory installation project management programme to introduce new equipment and commission a complete production facility in Poland for a leading FOOD & PET manufacturer. Using automatic robotic skates and modern processes backed by the latest technologies, we handled feasibility, supplier engagement, lift & shift, M&E, commissioning and training. The result: a future-ready line, safely delivered, on time and on budget.

Factory Installation: Scope and objectives

Our brief covered end-to-end delivery: feasibility studies, supplier coordination, health & safety documentation, equipment installation, controls integration and operator training. We aligned with the client’s investment plan and site timelines, minimising downtime while preparing the facility for high-throughput production. Our accredited teams (SafeContractor, ECA, IOSH) led the works with robust governance and RAMS.

Lift & shift with automatic robotic skates

Deploying automatic robotic skates enabled precise, low-risk positioning of heavy assets, reducing manual handling and speeding installation. This approach supports safer routes, tighter tolerances and faster programme delivery compared with conventional methods – especially valuable on brownfield footprints or where aisle access is constrained. (See our broader lift & shift capability.)

M&E, controls and commissioning

Our mechanical and electrical engineers completed containment, power, controls, and functional testing before live commissioning. Using tools such as Trimble for accurate cable calculations, we streamlined installation and reduced waste. The result: a clean, compliant distribution and control set-up ready for handover.

Outcomes that matter

  • A future-ready production line delivered to plan with robust safety.

  • Reduced handling risk and installation time via robotic skates.

  • Clear operator training and documentation, ensuring smooth ramp-up.

  • A scalable platform for further automation and end-of-line improvements.

Why FESS for industrial project management?

With 35+ years of hands-on factory experience, we integrate project management, machinery installation, lift & shift, M&E and controls into one accountable partner. Our customer-centric approach focuses on efficiency, cost control and schedule certainty – proven across food, pet, pharma and petrochem projects.

Planning a new line or a complex move? Book a free site survey and speak with our engineers today.

Written by: FESS Group (Production Engineering)
Last updated: January 2026

X
Free Site Survey
Contact us today for a free site survey using the form below